Triumph Quit Ignoring Your Ignition Problems

Bob, try tracking the wires down from the gauges to the connector that sits under the tank at the front. Pull it apart and look at the pins inside. If any are burnt looking you can bridge that connector (just the burnt pin) and it might fix it. Just pulling it apart, making sure it's clean and dry and putting some grease on the pins might be sufficient. This is what moving the bars does - gives that connector a bit of a wiggle. If this doesn't fix your problem then it's more serious.
 
Well, here's what I found. Removed seat, side covers, Bearclaw (now I get it!), slid tank back. No sign of burnt wires at the plug after disconnecting, so reconnected the plug. Secured the clutch at handlebars, turned on ignition and got the same intermittent connectivity and starter relay click, still no start. Maybe the starter relay got fried? Dealer does not have a relay in stock, but thinks the ignition module may be toast. He'll check to see if he can get one made to my key on Monday.

Removed the windshield, ignition cover, loosened the plastic inside the Bearclaw, disconnected the plug and pulled the ignition wires out to the front. Removed the two bolts holding the ignition module to the front (difficult from underneath), then had to move the headlights up to get the module out. Reconnected the plug and held the wires in a position to maintain contact, and got the bike to start. Relay is ok. When I let go of the wires, the bike died. When I shook the module, something rattles inside. Must be the broken connection or solder. New ignition module is $177. At least I'm saving on labor costs by doing it myself. Plus I'm getting to know the bike. Should be back on the road in about 2 weeks.

Thanks all for the suggestions! While I've got it apart, I'll order up the EB relay and install my newly procured MotoLights. And probably get a GPS power line too. Gonna take the C out tomorrow, and meet Jack and a couple of Chromehead buddies for breakfast and a ride.
 
Hopefully it will work out. Gonna make a stop at the dealer (Cherry Hill Motorsports) tomorrow, introduce myself to the service manager and say hi to the mechanic I know who used to be at DeSimone Motorsports and did most of the Triumph and Ducati work.
 
New ignition module is on the way. Anybody have experience getting the lock cylinder transplanted?
Ordered up the EB for me and another for Jack.
Will also hook up the GPS power and Battery Tender wires.
Will try to get a start on the MotoLights too.
 
My Rocket showed the ignition switch problems after changing out to brighter bulbs . I stopped riding it and ordered the Eastern Beaver headlight relay kit. I installed the kit and tie-tied up the ignition wire harness and it has worked well ever since. Guess I caught it early enough.
 
New ignition module is on the way. Anybody have experience getting the lock cylinder transplanted?
Ordered up the EB for me and another for Jack.
Will also hook up the GPS power and Battery Tender wires.
Will try to get a start on the MotoLights too.

Yep. Easy to do. You will need some socket head bolts. Can't remember what size but got them at Lowes.
 
The ignition module came in yesterday, and the connector was different. The bike side wires were different colors than the ignition side and I had to splice in to the old wires by cutting off the old connector piece. Fortunately, the old wires were mostly the same as the new ones. Bike fired on the first attempt.
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Local locksmith will re-key the new ignition to the old key for around $80. Or am I willing to carry 2 keys? Hmmm.... At least I have a few days to decide.
 
if the tank is still off it would be a good time to tap into that wiring and run a jumper wire back to the bat just in case you ever have trouble again.
thanks for the nice pics.
 
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