I agree
@Zutt and just thought this would be a simple process - exhaust mounted very easily 1st couple of nuts lined up and figured it would neaten the rest up, but it didn't and I'm pretty sure that it's the clamp that's forcing the heat shield outwards and misaligning the holes.... hence your comments that I agree with 100%, it would be TOO EASY to make it all fit as designed. My only gain in this, is that the "sound" is MUCH better than it was and it sounds like 2500cc bike should... I've seen TTS's version of an after-market and that was shocking to see. For now, I'll get those two minor things ironed out [AND PAY FOR IT]

and recommend to this guy that they should use the clip that the stock heat shield did with the rubber bushing as a guide; I believe that would line it all up without having to cut the f'n bolt [which I hated to do - I'm sure that bite me in the a$$ some day] on the clamp to get it to seat tighter.... you're right HD always has mods that fit, work and are made for those rides...

but it ain't a rocket LOL