Oooo I consider myself slapped! That's pretty impressive! What's the hoped for reality?
Calculations done a while back indicated ~27% reduction in engine RPM while maintaining the same road speed, going into 6th from 5th.
As in ~2200rpm down from ~3000rpm, at ~80mph.
The only practical means available so far is the 3D printed plastic gears in the video, where the input speed is ~73% of the output speed, so this initial practical test is consistent with the calculations.
I forgot the laser tachometer so RPMs are just from counting revs (blue tape!) per second by stepping through the footage frame by frame in a video editor program. That and the transmission was being spun with a handheld battery drill, so the input speed could vary slightly.
Hence the "approximate" RPMs and %'s!
Because it would make sense to undercut and do other stuff at the same time.
The plan is - if it works and is reliable, that is - to make the kit available in 2 levels of "trim";
(1) Standard 6th gear kit - base kit of what's needed to have the 6th gear
(2) Premium 6th gear kit - Complete Transmission Upgrade - includes undercut dogs, deepened & widened circlips, billet replacements for the weaker gears, improved dog meshing from a selector drum upgrade, and also comes with all the OEM/Triumph consumables like gaskets, oil, circlips etc needed to do the upgrade.