PC545MJ 3 years old. Very reliable until this winter. Last 3 months, it will not start the bike when temps are below 40F. Got an Odyssey Ultimizer charger and it did improve the starting performance. But the battery simply didn't have enough cajones to start the cold-hearted SOB after the first 10 seconds of cranking if the bike sat out in the cold.
Eventually have to get it jump started to get it fired up. When I do this, it takes a full 15 seconds of cranking to get the beast to light off. Fuel, spark, and air. Let's assume it's getting air. Then either the fuel pump / injectors aren't delivering enough fuel or the spark is too wimpy. I may need to use 87 octane in the winter instead of 93 to help ignition.
Measured voltage immediately after a failed startup attempt when the battery died after ONE 10 second crank. It was down to about 11 volts with everything turned off. That's not enough to power the ECU hardly, let alone the coil on plugs when the starting current draws the voltage even lower. This battery started with 13.1 volts after sitting in the cold all day. It was fully charged by all accounts. The alternator voltage cycles between 13.8 and 14 volts while running. There is no sulfation and the battery has a full saturation charge from the Ultimizer.
Something is not happening like it should on startup. By the way, with high beams on, the current draw is 10 AMPS before even starting up. That will draw the battery from 13.5 volts to less than 12 in just a couple of minutes.
Conclusion: Initial electrical load of 8-10 amps + high starting current due to big motor and lots of rotating mass and thick oil = significant voltage drop, leading to unreliable ECU operation and/or poor fuel delivery and/or weak spark.
Recommendation to Triumph - - Put a frickin' delay on the headlights until the engine is running. If you need help with the specifics, give Yamaha a call. It's standard on the Stratoliners. Any way we can bypass the headlight interlock?
I may try to hook up TuneECU after the bike has had a good cold soak and then start it up to see if there are any DTCs or symptoms. Failing that, I'm going to stow a can of ether to persuade the mutha.