So I have never worked with fiberglass before. Thank God for YouTube.  I am about ready to take the trunk apart.

  • Take out the 3/4 inch plywood bottom
  • Remove the cabinet hinges. Drill out the old latch
  • Remove the spring bracket on the bottom to see if I can salvage it
  • Remove the chrome trim and reflectors

The box is solid.


Starting with the fiberglass my thoughts are to;

  • Patch all the holes with fiberglass
  • Put a fresh coat of resin on the inside. It looks like the fibers will soak it up and it should strengthen the box
  • put a layer of fiberglass mat inside on the bottom of the trunk
  • put a layer of fiberglass mat in the hinge and latch areas to reinforce those areas
  • Sand the outside
  • Body fill the rough spots
  • Block sand and prime.

I figure I need to prime it to seal the fiberglass and I will not be able to paint it till I get the bike so I know how many coats I need to color match. Yes I know about cleaning and tack cloths.


As I said. I have never worked with resin and fiberglass before.  I have watched a few videos and that is all. It looks simple enough be it a bit messy. I am just looking for assurance that I am not doing something stupid.


You input is greatly appreciated.


Next will be painting.


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